Brake-by-Wire
Mkt. and Tech. Report - Excerpt
Executive Summary
Chapter 2 highlights the contents of Brake-by-Wire (BBW), reviews the
technology segments, presents the first vehicles with BBW, examines
different approaches to BBW, and summarizes BBW programs among automakers
and suppliers.
BBW Market Highlights
BBW Market in N. Am.
Figure 1. BBW installation rate by vehicle type in North America.
Beginning in 2003 on light trucks and 2005 on cars, BBW will rapidly
penetrate North American light vehicle production. By 2010, BBW will
be on 19% of light trucks and 12% of cars.
o Sport Utilities and Pickups will use BBW to improve handling and
reduce rollover.
o Luxury and Executive vehicles will use BBW as the next technology
step beyond Vehicle Dynamics Control (VDC) as a system with increased
functionality.
o Hybrid vehicles will use BBW systems for their regenerative braking
capabilities and will be a significant portion of the market by 2010.
BBW Forecast 1999 vs. 2001
Figure 2. Comparison of 1999 and 2001 forecast.
Two reviewers of the 1999 report were uneasy with the timing of BBW
in the TIER ONE database due to long design-in times for braking systems.
Therefore, an alternate delayed-growth scenario that reflected their
position was presented, shown above.
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The reviewers were correct. Even the revised forecast
was too aggressive. BBW and chassis designers have encountered daunting
software problems. Only a few companies claim to have solved BBW,
while some have failed. The problem is how to describe, predict
and control the interaction among all the new chassis systems that
are being adopted. Each chassis and all its derivatives take much
longer to analyze and test than previously anticipated. |
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After the previous report, the definition of BBW was
reviewed and better defined. The new delineation excludes some of
the Active Braking and Boost Assist systems that were included in
the previous forecast. |
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Surprisingly, first installations will occur sooner
than previously forecast, 2003 in trucks instead of 2005 in cars.
Ford is especially anxious to counteract negative publicity surrounding
the safety of the Ford Explorer. |
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Suppliers have been working hard to reduce the cost
of BBW. In comparison to a full function VDC system, BBW currently
costs $60 more per system, with increased functions and the possibility
of lower costs as volumes increase. |
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Dual 42V / 14V electrical systems greatly reduce the
cost and difficulty of implementing advanced BBW systems that reside
entirely on each wheel. To a major extent, therefore, BBW is tied
to 42V. |
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